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日立HGP電梯安裝調試手冊

HGP 電梯安裝調試手冊 編號：GY081-05 P-1
前 言


本資料介紹 HGP 型電梯，該梯種以集成了變頻控制和邏輯控制的 EV-ECD01（MCUB）
控制板、SCL 串行通訊系統和 RD-DMS01 變頻門(mén)機系統作為電氣的關(guān)鍵組成部分，并基本使
用了 GVF-Ⅱ型電梯的機械系統。
資料編寫(xiě)目的：隨著(zhù) HGP 電梯的開(kāi)發(fā)成功，在工程方面需要提供安裝、調試、維修和
保養各項工作的技術(shù)說(shuō)明。本資料是根據 HGP 電梯的技術(shù)特點(diǎn)，列出電梯在工程環(huán)節中所
需使用的資料。
HGP 電梯電氣系統最大的特點(diǎn)是將 GVF-II 電梯中的 FMT（邏輯控制），TD3100（變頻
控制），SCL-A（串行通訊）三個(gè)模塊功能集成在一個(gè)板（MCUB 板）上，現場(chǎng)操作方法上有
較多不同，這方面的內容請參考 HGP 電梯《MCUB 板使用說(shuō)明》、《艾默生變頻器專(zhuān)用操作面
板使用說(shuō)明》和手持編程器（GHP）《GHP 使用說(shuō)明》；機械方面主要是使用同步電機，采用
了 2:1 吊掛方式，轎頂反繩輪、對重反繩輪、機房主機安裝上存在不同，該部分的作業(yè)可
參照 NPM 進(jìn)行。
由于 HGP 電梯在電氣控制原理上與 GVF-Ⅱ、GVF-Ⅲ電梯有較多的相同點(diǎn)，又基本使
用 NPM 電梯的機械系統，所以本資料對于相同點(diǎn)不再進(jìn)行敘述，只作出說(shuō)明“與 XX 電梯
保持一致”。
本資料基本內容：
（1） HGP 電梯構成和技術(shù)特點(diǎn)。
（2） 安裝部分。電氣回路圖的使用說(shuō)明；控制柜及轎頂電器箱等重要電氣部分的名
稱(chēng)、功能介紹；工程大、細線(xiàn)及地線(xiàn)的安裝等。
（3） 調試部分。運行前需進(jìn)行檢查的電梯各項安裝情況，控制柜絕緣測試、低速試
運行、變頻門(mén)機的調試運行、層高測定操作、高速運行調試、平層精度調整等。
如有修改意見(jiàn)，請填寫(xiě)附頁(yè)的《HGP 電梯調試手冊改進(jìn)意見(jiàn)表》（復印有效），傳真
或直接交由工程本部工程技術(shù)科以作修改。
編寫(xiě)：孫德明


校對：郭志海
張 丹
審核
 批準
HGP 電梯安裝調試手冊 編號：GY081-05 P-1
目 錄
一．HGP 電梯的技術(shù)概述··············································4
 1.技術(shù)構成及特點(diǎn)··················································4
 2. HGP 與 NPM、GVF-Ⅱ的簡(jiǎn)單比較········································4
 2.1 機械部分的不同點(diǎn)············································5
 2.2 電氣方面不同部分的簡(jiǎn)單比較···································6
 3.HGP 電梯的規格················································7
二．HGP 電梯機械部分的安裝···········································7
三．HGP 電梯電氣部分的安裝···········································7
 1.電氣回路圖的說(shuō)明·················································7
 1.1 電氣回路圖的類(lèi)別和內容·······································7
 1.2 控制柜對外的接線(xiàn)代號及用途···································8
 1.3 電氣回路圖的讀圖方法·········································8
 2.電梯電源參數······················································10
 3.控制柜概要······················································10
 3.1 控制柜尺寸及主要部件的安裝圖·································10
3.2 控制柜內部主要部件的名稱(chēng)和功能·······························11
3.3繼電器RYBD板元件布置圖···········································11
 4.轎頂電器箱元件布置圖············································12
5.井道內器件、電纜的安裝··········································13
 5.1 井道內器件的安裝與接線(xiàn)······································13
 5.2 井道內電纜的安裝············································13
 6. 廳外召喚箱的安裝、接線(xiàn)及 DIP 開(kāi)關(guān)的設置·························14
 7. 接地線(xiàn)作業(yè)·····················································14
 7.1 控制柜內接地線(xiàn)回路圖········································14
 7.2 系統地線(xiàn)敷線(xiàn)圖··············································15
 8. 其他敷線(xiàn)························································15
四．運行調試···························································15
 1. 運行前準備······················································15
 1.1 運行前檢查·····················································15
1.2 控制柜絕緣測試·················································15
 1.2.1 準備工作··················································15
 1.2.2 測試方法··················································16
 1.2.3 各回路絕緣標準阻值········································16
 1.3 電壓測試························································17
HGP 電梯安裝調試手冊 編號：GY081-05 P-3
標記 處數
 1.4 混雜電壓檢查····················································17
2. 變頻門(mén)機的調整···················································17
2.1 機械調整···················································17
2.2 電氣系統介紹····················································19
 3. 低速試運行······················································21
3.1 磁極位置校正····················································21
3.2 低速運行··················································21
3.3 安全回路的確認駛················································22
3.4 變頻門(mén)機的門(mén)寬自檢測············································23
 4. 高速試運行前檢查和調整··········································23
 5. 高速試運行······················································23
5.1 層高測定························································23
 5.1.1 層高測定運行前的確定··········································23
 5.1.2 層高測定的操作順序·············································23
 5.2 高速試運行······················································23
 5.3 電梯對重配置····················································24
5.4 平層調整························································24
 5.5 起動(dòng)補償調整····················································24
5.6 轎內負荷檢測設置···············································24
 6. 起動(dòng)舒適感調整··················································25
 7. 功能確認························································25
五．MCUB 板使用說(shuō)明····················································25
 1. MCUB 板簡(jiǎn)介·····················································25
 2. 小鍵盤(pán)介紹·····················································27
 2.1 硬件介紹·······················································27
 2.2 一般操作·······················································27
 2.3 各狀態(tài)解釋·····················································28
六．艾默生變頻器專(zhuān)用操作面板使用說(shuō)明···································31
1. 操作面板硬件說(shuō)明················································31
 2. 按鍵功能說(shuō)明···················································32
3. 指示說(shuō)明························································32
4. 鍵盤(pán)操作說(shuō)明···················································33
 七．手持編程（GHP）操作說(shuō)明············································34
 1.手持編程（GHP）硬件說(shuō)明··········································34
HGP 電梯安裝調試手冊 編號：GY081-05 P-3
標記 處數
 2.按鍵功能說(shuō)明·····················································35
 3.GHP 操作流程簡(jiǎn)介················································36
八．故障說(shuō)明···························································36
 1.電梯故障的內部處理方式···········································36
 2.電梯故障代碼表···················································37
 3.變頻器故障代碼表·················································38
 九．HGP 乘客電梯標準規格表················································39

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